Infrastructure


Our infrastructure has been created to translate our technological capabilities into manufacturing excellence to earn customer delight by consistently improving upon

  • Productivity
  • Quality
  • Cost
  • Delivery

Mixing

  • Mixing is done on a plc controlled 40 liter Farrel Banbury that has a capacity to mix 250 T compound in a month.
  • We also have
    • Kneader (40 ltr)
    • Two roll Mills
    • 14”*36”  (2 nos)

Chemical Batching
Chemical batching is done using a PLC based system to ensure no errors while selecting and weighing chemicals.

Phosphating
Surface preparation is done in a semi automatic, 11 tank, zinc phosphating plant that ensures even and homogenous film to achieve excellent bonding.

Shot Blasting
Surface preparation is also done in a semi automatic shot blasting machine that ensures in preparing sheet metal components for excellent bonding.

Bonding Agent Application
Bonding Agent Application is done in a semi automatic plant that ensures even and homogenous film to achieve excellent bonding.

Molding

We have a most modern, plc controlled injection and hydraulic molding set up with machines that

  • Operate at consistent temperature and pressure.
  • Have automatic mould opening to ensure correct molding time.
  • Have plunger fitted molds that ensure
    • Minimum damage to moulds.
    • Minimum strain to the operator.
    • Easy de mold of components.

We have the following three injection and twenty nine hydraulic molding machines to mould components of critical dimensions

 

Tonnage

Type

Nos.

100 T (Desma Make)

Injection

1

250 T (Fuouam, Taiwan Make )

Injection

2

300 T

Hydraulic

2

250 T

Hydraulic

4

200 T

Hydraulic

12

160 T

Hydraulic

1

150 T

Hydraulic

2

100 T

Hydraulic

2

075 T

Hydraulic

6

Tool Room

We have the following tool room facilities to make prototype moulds and mould maintenance

  • CNC turning lathe
  • Milling machine
  • Radial drilling machine
  • Catia unigraphics
 
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